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These nuts are very similar to standard square or hex nuts, but have a locating boss and welding projections. The bosses also keep weld spatter out of the threads. [2] Retainer weld nuts. Retainer weld nuts, also known as bridge weld nuts, have a floating nut retained inside a retainer to compensate for inconsistencies.
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Stud welding is a technique similar to flash welding where a fastener or specially formed nut is welded onto another metal part, typically a base metal or substrate. The fastener can take different forms, but typically fall under threaded, unthreaded, or tapped.
Aluminum and steel expand and contract at significantly different rates under thermal load, so a connection can become loose, particularly for older terminations initially installed with inadequate torque of the screws combined with creep of the aluminum over time. Loose connections get progressively worse over time.
One benefit of clinching is the capability to join prepainted sheet metal commonly used in the appliance industry without damaging the painted surface. Clinching is an important means of fastening aluminum panels, such as hoods and decklids, in the automotive industry, due to the difficulty of spot welding of aluminum. [1]
A swage nut or self-clinching nut is a type of nut or threaded insert that is used on sheet metal. It permanently anchors itself to the sheet metal by swaging the surrounding material. Generally, the swage nut is made of a hard metal such as stainless steel, which is inserted into a pre-drilled hole in a softer ductile material such as aluminum.
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