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The letter patch is primarily constructed of chenille and felt materials. Standard sizes range from 4 inches (102 mm) to 8 inches (203 mm). While 4 inches (102 mm) and 5 inches (127 mm) usually denote Junior Varsity achievements, 6 inches (152 mm) to 8 inches (203 mm) would denote full (Senior) Varsity.
The letter jacket derives its name from the varsity letter chenille patch on its left breast, which is almost always the first letter or initials of the high school or college the jacket came from. The letter itself can also be custom fitted to the particular sport or activity (e.g. cross country—a symbol or sign in the middle of the letter).
Giesse was one of the first major machine manufacturers. Giesse acquired Iteco company in 2010 integrating the chenille yarn electronic quality control directly on their machine. Chenille fabrics are also often used in Letterman jackets also known as "varsity jackets", for the letter patches.
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The letter of the belonging school is mostly constructed in chenille and felt materials and made in the school's signature color. The "moss stitch" creates the chenille look of the letter with a chain stitch to provide an outline to the letter. [2] Nowadays, Bomber Jackets are made from a variety of materials.
Chenille embroidery machines: Create textured chenille designs, popular in varsity jackets and patches. These machines are built to handle heavy-duty fabrics and large designs. Laser cutting embroidery machines: Combine laser cutting with embroidery, enabling intricate cutwork and appliqué designs.
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