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Galvanized surface with visible spangle Galvanization ( also spelled galvanisation ) [ 1 ] is the process of applying a protective zinc coating to steel or iron , to prevent rusting . The most common method is hot-dip galvanizing , in which the parts are coated by submerging them in a bath of hot, molten zinc.
Corrugated galvanised iron (CGI) or steel, colloquially corrugated iron (near universal), wriggly tin (taken from UK military slang), pailing (in Caribbean English), corrugated sheet metal (in North America), zinc (in Cyprus and Nigeria) or custom orb / corro sheet (Australia), is a building material composed of sheets of hot-dip galvanised ...
Hot-dip galvanized steel strip (also sometimes loosely referred to as galvanized iron) is extensively used for applications requiring the strength of steel combined with the resistance to corrosion of zinc, such as roofing and walling, safety barriers, handrails, consumer appliances and automotive body parts. One common use is in metal pails ...
Today, galvanized steel and pure zinc material, usually Double Locked Standing Seam panels, are used for roofing a variety of buildings. Creep has been reduced by the introduction of titanium in most architectural zinc available in North America. Galvanized nails and sheet metal ducts are also common. Architectural grade zinc is 90 to 95% recycled.
The chosen content of zinc depends on the required productivity and part configuration. High zinc improves the bath's efficiency (plating speed), while lower levels improve the bath's ability to throw into low current densities. Typically, the Zn metal level varies between 20 and 50 g/L (2.7-6.7 oz/gal). The pH varies between 4.8 and 5.8 units.
Hot tin-dipping is the process of immersing a part into a bath of pure molten tin at a temperature greater than 450 °F or 232 °C. Tinplate made via hot-dipped tin plating is made by cold rolling steel or iron, pickling to remove any scale, annealing to remove any strain hardening, and then coating it with a thin layer of tin.