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The Hall–Héroult process is the major industrial process for smelting aluminium.It involves dissolving aluminium oxide (alumina) (obtained most often from bauxite, aluminium's chief ore, through the Bayer process) in molten cryolite and electrolyzing the molten salt bath, typically in a purpose-built cell.
This is a list of primary aluminium smelters in the world. Primary production is the process by which alumina is smelted to pure aluminum. [1] Secondary production is the process of recycling aluminum scrap into aluminum that can be used again. [2]
Aluminium smelting is the process of extracting aluminium from its oxide, alumina, generally by the Hall-Héroult process. Alumina is extracted from the ore bauxite by means of the Bayer process at an alumina refinery .
Converting is a type of metallurgical smelting that includes several processes; the most commercially important form is the treatment of molten metal sulfides to produce crude metal and slag, as in the case of copper and nickel converting. A now-uncommon form is batch treatment of pig iron to produce steel by the Bessemer process.
For sulfide ores, a different process is taken for beneficiation. The ore needs to have the sulfur removed before smelting can begin. Roasting is the primary method of separating, where wood was placed on heaps of ore and set on fire to help with oxidation. [6] [7] 2 Cu 2 S + 3 O 2 → 2 Cu 2 O + 2 SO 2
The smelter was commissioned in 1996 [1] and was designed to produce 60,000 t/y of copper (450,000 t/y of copper concentrate), [45] but by increasing the oxygen content of the lance air and making modifications to other equipment, the ISASMELT furnace feed rate was increased to the point where the smelter was producing 180,000 t/y of copper. [12]
The construction of potroom#1 of Boguchansk Aluminium Smelter in Krasnoyarsk Region, Russia. Boguchany Aluminium Smelter (Russian: Богуча́нский алюми́ниевый заво́д, Boguchanskiy Alyuminiyevy Zavod) is a Russian aluminium smelter currently being constructed near the settlement of Tayozhny, in the Boguchansky District of Krasnoyarsk Krai.
Net Smelter Return (NSR) is the net revenue that the owner of a mining property receives from the sale of the mine's metal/non metal products less transportation and refining costs. As a royalty it refers to the fraction of net smelter return that a mine operator is obligated to pay the owner of the royalty agreement.