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The steel used in sword production is known as tamahagane (玉鋼:たまはがね), or "jewel steel" (tama – ball or jewel, hagane – steel). Tamahagane is produced from iron sand, a source of iron ore, and mainly used to make samurai swords, such as the katana, and some tools. Diagram of a tatara and bellows
The word tama means 'precious', and the word hagane means 'steel'. [1] Tamahagane is used to make Japanese swords, daggers, knives, and other kinds of tools. The carbon content of the majority of analyzed Japanese swords historically lies between a mass of 0.5–0.7%; however, the range extends up to 1.5%. [2] [3]
The origin of the name "Damascus Steel" is contentious. Islamic scholars al-Kindi (full name Abu Ya'qub ibn Ishaq al-Kindi, circa 800 CE – 873 CE) and al-Biruni (full name Abu al-Rayhan Muhammad ibn Ahmad al-Biruni, circa 973 CE – 1048 CE) both wrote about swords and steel made for swords, based on their surface appearance, geographical location of production or forging, or the name of the ...
Bulat steel, a Russian crucible steel; Damascus steel, a steel used in swordmaking during the medieval period; Forged in Fire a History channel competitive television show on forged knife and sword making; Hamon (swordsmithing) Japanese sword construction includes a specific form of pattern welding.
Japanese smiths discovered, similarly to many others, that iron sand (with little to no sulfur and phosphorus) heated together with coal (carbon) made the steel they called tamahagane. This allows the sword to have the strength and the ability to hold a sharp edge, as well as to cause the sword to tend to bend rather than flex under stress.
Tamahagane (玉鋼) is a general term for steel, not used prior to the Meiji Era, literally meaning "precious steel". Steel is smelted at Shimane facility for Japanese swords (nihontō (日本刀), commonly known as katana (刀)) by contemporary Japanese forge masters like Kihara Akira and Gassan Sadatoshi is still smelted in a tatara.