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A control loop is the fundamental building block of control systems in general and industrial control systems in particular. It consists of the process sensor, the controller function, and the final control element (FCE) which controls the process necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP).
Example of a single industrial control loop; showing continuously modulated control of process flow. Piping and instrumentation diagram of pump with storage tank. Symbols according to EN ISO 10628 and EN 62424. A more complex example of a P&ID. A piping and instrumentation diagram (P&ID) is defined as follows:
In complex processes the loops are interactive, so that the operation of one loop may affect the operation of another. The system diagram for representing control loops is a Piping and instrumentation diagram. Commonly used control systems include programmable logic controller (PLC), Distributed Control System (DCS) or SCADA.
The distinguishing feature of the PID controller is the ability to use the three control terms of proportional, integral and derivative influence on the controller output to apply accurate and optimal control. The block diagram on the right shows the principles of how these terms are generated and applied.
Diagram of a flow control instrumentation loop. The throughput of a petrochemical plant is measured and controlled by flow instrumentation. Flow measuring devices devices (FE) include vortex, positive displacement (PD), [12] differential pressure (DP), [13] coriolis, ultrasonic, [14] and rotameters. Compressor control
In industrial process control, analog 4–20 mA current loops are commonly used for electronic signalling, with the two values of 4 and 20 mA representing 0–100% of the range of measurement or control. These loops are used both for carrying sensor information from field instrumentation and carrying control signals to the process modulating ...
A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.
Control systems engineering activities are multi-disciplinary in nature. They focus on the implementation of control systems, mainly derived by mathematical modeling. Because instrumentation and control play a significant role in gathering information from a system and changing its parameters, they are a key part of control loops.