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There are two common methods to manufacture diamond grinding cup wheels: hot pressing and cold pressing. The hot pressing method is to directly sinter the diamond segments in molds under a certain pressure in the dedicated sintering press machine, and then fix or connect the diamond segments onto the grinding wheel’s body via high-frequency welding, laser welding or mechanical mosaic method.
Diamond wheel. Diamond wheels are grinding wheels with industrial diamonds bonded to the periphery. They are used for grinding extremely hard materials such as carbide cutting tips, gemstones or concrete. The saw pictured to the right is a slitting saw and is designed for slicing hard materials, typically gemstones.
A no. 8 ("mirror") finish requires polishing and buffing compounds, and polishing wheels attached to high speed polishing machines or electric drills. Lubricants like wax and kerosene [ 4 ] may be used as lubricating and cooling media during these operations, although some polishing materials are specifically designed to be used "dry."
A cylindrical grinder has a grinding (abrasive) wheel, two centers that hold the workpiece, and a chuck, grinding dog, or other mechanism to drive the work. Most cylindrical grinding machines include a swivel to allow the forming of tapered pieces. The wheel and workpiece move parallel to one another in both the radial and longitudinal directions.
One takes great care to remove any surface defects in the metal, like pits, that could allow bacteria to grow. A #4 dairy or sanitary finish is produced by polishing with a 180–240 grit belt or wheel finish softened with 120–240 grit greaseless compound or a fine non woven abrasive belt or pad. #6 Finish. Also known as a fine satin finish.
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