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  2. Blast furnace - Wikipedia

    en.wikipedia.org/wiki/Blast_furnace

    Blast furnaces used in the ISP have a more intense operation than standard lead blast furnaces, with higher air blast rates per m 2 of hearth area and a higher coke consumption. [79] Zinc production with the ISP is more expensive than with electrolytic zinc plants, so several smelters operating this technology have closed in recent years. [80]

  3. Zinc smelting - Wikipedia

    en.wikipedia.org/wiki/Zinc_smelting

    The process starts by charging solid sinter and heated coke into the top of the blast furnace. Preheated air at 190 to 1,050 °C (370 to 1,920 °F) is blown into the bottom of the furnace. Zinc vapour and sulfides leave through the top and enter the condenser. Slag and lead collect at the bottom of the furnace and are tapped off regularly.

  4. Lead smelting - Wikipedia

    en.wikipedia.org/wiki/Lead_smelting

    The blast furnace is similar in structure to a cupola furnace used in iron foundries. The furnace is charged with slag, scrap iron, limestone, coke, oxides, dross, and reverberatory slag. The coke is used to melt and reduce the lead. Limestone reacts with impurities and floats to the top. This process also keeps the lead from oxidizing. The ...

  5. Regenerative heat exchanger - Wikipedia

    en.wikipedia.org/wiki/Regenerative_heat_exchanger

    For example, a blast furnace may have several "stoves" or "checkers" full of refractory fire brick. The hot gas from the furnace is ducted through the brickwork for some interval, say one hour, until the brick reaches a high temperature. Valves then operate and switch the cold intake air through the brick, recovering the heat for use in the ...

  6. Pulverized coal injection method - Wikipedia

    en.wikipedia.org/wiki/Pulverized_coal_injection...

    The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...

  7. Refining (metallurgy) - Wikipedia

    en.wikipedia.org/wiki/Refining_(metallurgy)

    The product of the blast furnace is pig iron, which contains 4–5% carbon and usually some silicon. To produce a forgeable product, a further process was needed (usually described as fining, rather than refining). From the 16th century, this was undertaken in a finery forge.

  8. Puddling (metallurgy) - Wikipedia

    en.wikipedia.org/wiki/Puddling_(metallurgy)

    The puddling furnace is a metalmaking technology used to create wrought iron or steel from the pig iron produced in a blast furnace. The furnace is constructed to pull the hot air over the iron without the fuel coming into direct contact with the iron, a system generally known as a reverberatory furnace or open hearth furnace .

  9. Loss on ignition - Wikipedia

    en.wikipedia.org/wiki/Loss_on_ignition

    Temperature controlled furnace Loss on ignition (LOI) is a test used in inorganic analytical chemistry and soil science , particularly in the analysis of minerals and the chemical makeup of soil. It consists of strongly heating ( "igniting" ) a sample of the material at a specified temperature, allowing volatile substances to escape, until its ...