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For both of these rules of thumb (85%/90% and major minus pitch), the tap drill size yielded is not necessarily the only possible one, but it is a good one for general use. The 85% and 90% rules works best in the range of 1 ⁄ 4 –1 in (6.4–25.4 mm), the sizes most important on many shop floors. Some sizes outside that range have different ...
Common sizes are 15 mm and 22 mm. [7] Other sizes include 18 mm, 28 mm, 35 mm, 42 mm, 54 mm, 66.7 mm, 76.1 mm, and 108 mm outside diameters. Tubing in 8 mm and 10 mm outside diameters is called a "micro bore" and is easier to install, although there is a slightly increased risk of blockage from scale or debris.
The standard (size) tolerances are divided into two categories: hole and shaft. They are labelled with a letter (capitals for holes and lowercase for shafts) and a number. For example: H7 (hole, tapped hole, or nut) and h7 (shaft or bolt). H7/h6 is a very common standard tolerance which gives a tight fit.
Engineering fits are generally used as part of geometric dimensioning and tolerancing when a part or assembly is designed. In engineering terms, the "fit" is the clearance between two mating parts, and the size of this clearance determines whether the parts can, at one end of the spectrum, move or rotate independently from each other or, at the other end, are temporarily or permanently joined.
AN sizes range from -2 (dash two) to -32 in irregular steps, with each step equating to the OD (outside diameter) of the tubing in 1 ⁄ 16-inch increments. Therefore, a -8 AN size would be equal to 1 ⁄ 2-inch OD tube. However, this system does not specify the ID (inside diameter) of the tubing because the tube wall can vary in thickness.
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