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Molding sand was used exclusively for bronze casts, which was pioneered by the ancient Chinese. The next major advancement came in India in 500 B.C. when cast-crucible steel was created. Eventually, Sir Humphry Davy first did aluminum castings in Great Britain, around 1808.
In 1962, a half scale prototype of a DISAMATIC sand molding machine with flaskless and vertically parted molds. During the International Foundry Trade Fair (GIFA) in 1962 in Düsseldorf, the scale model was demonstrated on DISA's stand. This resulted in sales of two first DISAMATICs to European foundries. The first automatic DISAMATIC molding ...
Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand—known as casting sand—as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. In 2003, over 60% of all metal ...
In foundry work, the terms cope and drag refer respectively to the top and bottom parts of a two-part casting flask, used in sand casting. The flask is a wood or metal frame, which contains the molding sand, providing support to the sand as the metal is poured into the mold.
The pattern is made of wax, wood, plastic, or metal. The molds are constructed by several different processes dependent upon the type of foundry, metal to be poured, quantity of parts to be produced, size of the casting, and complexity of the casting. These mold processes include: Sand casting – Green or resin bonded sand mold.
Foundry sand testing is a process used to determine if the foundry sand has the correct properties for a certain casting process. The sand is used to make moulds and cores via a pattern. In a sand casting foundry there are broadly two reasons for rejection of the casting — metal and sand — each of which has a large number of internal variables.