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Soldering (US: / ˈ s ɒ d ər ɪ ŋ /; UK: / ˈ s oʊ l d ər ɪ ŋ /) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong and durable joint.
Brazing and hard soldering use a higher temperature filler that melts at a temperature which may approach that of the base metal, and which may form a eutectic alloy with the base metal. Filler alloys have a lower melting point than the base metal, so that the joint may be made by bringing the whole assembly up to temperature without everything ...
Solder used in making electrical connections also needs to have favorable electrical characteristics. Soft solder typically has a melting point range of 90 to 450 °C (190 to 840 °F; 360 to 720 K), [3] and is commonly used in electronics, plumbing, and sheet metal work.
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The center metal is often copper; its role is to act as a carrier for the alloy, to absorb mechanical stresses due to e.g. differential thermal expansion of dissimilar materials (e.g. a carbide tip and a steel holder), and to act as a diffusion barrier (e.g. to stop diffusion of aluminum from aluminum bronze to steel when brazing these two).
It is used in applications where alloys melting higher than soft solders are required, but the cost and strength of silver-brazing alloys is not necessary. [31] Cd 78 Zn 17 Ag 5: 249: 316 [32] Cd: No: KappTecZ High temperature, high strength solder that may be used on most metals, but works extremely well on aluminium, copper and stainless ...
An amorphous brazing foil (ABF) is a form of eutectic amorphous metal that serves as a filler metal in brazing operations. ABFs are composed of various transition metals (including nickel, iron, and copper) blended with metalloids like silicon, boron, and phosphorus.
The foil can be used as a pyrotechnic heat source, a replacement of potassium chlorate/iron pellets, for thermal batteries. It reacts faster than the conventional composition, reaches higher temperatures, and heat buffers of inert metal (e.g. steel) are needed to lower the peak temperature and prolong the heat delivery. [ 7 ]