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A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including: Internal hex drive: ISO 2936:2014 "Assembly tools for screws and nuts—Hexagon socket screw keys" [5] External hex drive: ISO 4014, 4016, 4017, and 4018 [6]
Calipers measure the female minor diameter (inside diameter, ID), which is less than caliper measurement of the male major diameter (outside diameter, OD). For example, tables of caliper measurements show 0.69 female ID and 0.75 male OD for the standards of "3/4 SAE J512" threads and "3/4-14 UNF JIS SAE-J514 ISO 8434-2". [ 6 ]
To simplify matters, the term hexagon is used in this section to denote either bolt head or nut. Two spanners, both nominal size 5 ⁄ 8 in, with a diagram superimposed to show the logic that allows them both to be nominal size 5 ⁄ 8 in when their actual sizes are clearly different (across-flats distance vs screw diameter). The across-flats ...
ISO 965-2 Limits of sizes for general purpose external and internal screw threads – Medium quality ISO 965-3 Deviations for constructional screw threads ISO 965-4 Limits of sizes for hot-dip galvanized external screw threads to mate with internal screw threads tapped with tolerance position H or G after galvanizing
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Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.