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The thread form is slightly modified to increase the minor diameter, and thus the strength of screws and taps. The major diameter still extends to within 1 / 8 H of the theoretical sharp V , but the total depth of the thread is reduced 4% from 5 / 8 H = 5 / 8 cos(30°) P ≈ 0.541 P to 0.52 P . [ 5 ]
1 ⁄ 4 ″-20 BSW ISO 68-1:1998: ISO general purpose screw threads—Basic profile—Part 1: Metric screw threads: V Thread Form ISO 68-2:1998: ISO general-purpose screw threads—Basic profile—Part 2: Inch screw threads: V Thread Form ISO 261:1998: ISO general purpose metric screw threads—General plan: V Thread Form: M6x1 ISO 262:1998
Calipers measure the female minor diameter (inside diameter, ID), which is less than caliper measurement of the male major diameter (outside diameter, OD). For example, tables of caliper measurements show 0.69 female ID and 0.75 male OD for the standards of "3/4 SAE J512" threads and "3/4-14 UNF JIS SAE-J514 ISO 8434-2". [ 6 ]
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
This flat length is defined as the pitch divided by eight. The thread depth, which is from flat to flat is 0.6495 times the pitch. [4] For 1 ⁄ 4-inch (6.4 mm) screws and larger, the pitch is defined as: = + where P is the pitch and D is the diameter of the rough stock. [1]
Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
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The minimum diameter (within tolerance) at the crest of the internal thread (called the min. minor diameter of internal thread) ... 40, 44: 7 48, 52: 8 60: 9 70, 80: 10