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Bauxite is the main source of the rare metal gallium. [17] During the processing of bauxite to alumina in the Bayer process, gallium accumulates in the sodium hydroxide liquor. From this it can be extracted by a variety of methods. The most recent is the use of ion-exchange resin. [18]
The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide) and was developed by Carl Josef Bayer.Bauxite, the most important ore of aluminium, contains only 30–60% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide. [1]
The Hall–Héroult process is the major industrial process for smelting aluminium.It involves dissolving aluminium oxide (alumina) (obtained most often from bauxite, aluminium's chief ore, through the Bayer process) in molten cryolite and electrolyzing the molten salt bath, typically in a purpose-built cell.
Bauxite forms by the weathering of aluminum-rich and silica-poor rocks in hot, humid, climates, at places with good drainage. Under the proper conditions, weathering disintegrates the aluminium silicate minerals, and dissolves and removes the silica, creating bauxite. The mined US bauxite deposits have all been in the southeastern United States.
This is a list of countries by bauxite production in 2023. There have been some changes from the geographical rankings of 2022. Data
Alumina is extracted from the ore bauxite by means of the Bayer process at an alumina refinery. This is an electrolytic process, so an aluminium smelter uses huge amounts of electric power; smelters tend to be located close to large power stations, often hydro-electric ones, in order to hold down costs and reduce the overall carbon footprint ...
Bauxite is Ghana's primary ore for aluminium production, and plays a role in the country's industrial sector. Most of the bauxite mined in Ghana is used for the production of alumina, which is then refined into aluminium. [3]
It involves re-melting the metal, which is cheaper and more energy-efficient than the production of virgin aluminium by electrolysis of alumina (Al 2 O 3) refined from raw bauxite by use of the Bayer and Hall–Héroult processes. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium from the raw ore. [2]