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Molded plastic cases and structural parts can be made by a variety of methods, offering tradeoffs in piece part cost, tooling cost, mechanical and electrical properties, and ease of assembly. Examples are injection molding, transfer molding, vacuum forming, and die cutting. Pl can be post-processed to provide conductive surfaces.
In LEDs, transparent epoxy or a silicon caulk-like material that may contain a phosphor is poured into a mold containing the LED(s) and cured. The mold forms part of the package. COF: Chip-on-flex: Variation of COB, where a chip is mounted directly to a flex circuit. Unlike COB, it may not use wires nor be covered with epoxy, using underfill ...
Leather cases; Cases with integrated kick stands; Battery cases; Cases with protection devices; Holsters are commonly used as third-party cases for devices, and/or are made of plastic and without exposed rigid corners. Heavy duty cases are designed to protect from drops and scratches. A standing (or kickstand) case keeps the device standing ...
Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured; this process is known as compression molding ...
Filter for nozzle with a plastic toy next to it. Injection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products available today.
The trend towards thin wall molding continues to increase in many plastic industries as plastic material and energy costs continue to rise and delivery lead times are squeezed. [2] The following industries make use of thin wall molding: food packaging ( e.g. food containers and lids) [3] automotive (e.g. both structural and non-structural car ...