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An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape , cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Milling cutters may have from one to many teeth, with two, three and four being most common. Typically, the more teeth a cutter has, the more rapidly it can remove material. So, a 4-tooth cutter can remove material at twice the rate of a two-tooth cutter. Helix angle: The flutes of a milling cutter are almost always helical. If the flutes were ...
Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these types of cutting tools are often made from HSS (High-Speed-Steel).
The cutters depicted in the image, being made of tungsten carbide, can withstand and operate at these elevated speeds. This allows them to function at higher velocities compared to equivalent "HSS" ( High-Speed Steel ) cutters, all the while retaining the sharpness of their cutting edges.
Common materials for the cutters (brazed tips or clamped inserts) include cemented carbide, polycrystalline diamond, and cubic boron nitride. [1] Tools that are commonly tipped include milling cutters (such as end mills , face mills , and fly cutters ), tool bits , router bits , and saw blades (especially the metal-cutting ones).
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