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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Speed, feed, and depth of cut are called the cutting conditions. [8] They form the three dimensions of the machining process, and for certain operations, their product can be used to obtain the material removal rate for the process: = where – the material removal rate in mm 3 /s, (in 3 /s), – the cutting speed in mm/s, (in/min), – the ...
The speeds and feeds used are varied to suit a combination of variables. The speed at which the piece advances through the cutter is called feed rate , or just feed ; it is most often measured as distance per time (inches per minute [in/min or ipm] or millimeters per minute [mm/min]), although distance per revolution or per cutter tooth are ...
Typical values for cutting speed are 10m/min to 60m/min for some steels, and 100m/min and 600m/min for aluminum. This should not be confused with the feed rate. This value is also known as "tangential velocity." Spindle speed (S) This is the rotation speed of the tool, and is measured in revolutions per minute (rpm).
Surface feet per minute (SFPM or SFM) is the combination of a physical quantity (surface speed) and an imperial and American customary unit (feet per minute or FPM). It is defined as the number of linear feet that a location on a rotating component travels in one minute. Its most common use is in the measurement of cutting speed (surface speed ...
Machinability Rating= (Speed of Machining the workpiece giving 60min tool life)/( Speed of machining the standard metal) Machinability ratings can be used in conjunction with the Taylor tool life equation, =, in order to determine cutting speeds or tool life. It is known that B1112 has a tool life of 60 minutes at a cutting speed of 100 sfpm.
Phrased in another way, the MRR is equal to the volume of residue formed as a direct result of the removal from the workpiece per unit of time during a cutting operation. The material removal rate in a work process can be calculated as the depth of the cut, times the width of the cut, times the feed rate .
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].