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Molten metal before casting Casting iron in a sand mold. In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape.
A bronze casting showing the sprue and risers. A riser, also known as a feeder, [1] is a reservoir built into a metal casting mold to prevent cavities due to shrinkage.Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.
The bronze mounts were cast by lost wax casting, and then chiseled and chased to add detail. Rococo gilt bronze tends to be finely cast, lightly chiseled, and part-burnished. Neoclassical gilt-bronze is often entirely chiseled and chased with extraordinary skill and delicacy to create finely varied surfaces.
Bronze casting showing sprue and risers. A sprue is a large diameter vertical channel through which liquid material is introduced into a mold. It connects the pouring basin to the runner. In many cases it controls the flow of material into the mold.
A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. [3 ...
Bronze is widely used for casting bronze sculptures. Common bronze alloys have the unusual and desirable property of expanding slightly just before they set, thus filling the finest details of a mould. Then, as the bronze cools, it shrinks a little, making it easier to separate from the mould. [30]
Gunmetal ingot is a related alloy in which the zinc is replaced by 2% lead; this makes the alloy easier to cast but it has less strength. [2]Modified gunmetal contains lead in addition to the zinc; it is typically composed of 86% copper, 9.5% tin, 2.5% lead, and 2% zinc.