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This block is one of three displacements, 302/327/350, that underwent a crankshaft bearing diameter transformation for 1968 when the rod-journal size was increased from the 2 in (50.8 mm) diameter small-journal to a 2.1 in (53.3 mm) large-journal and a main-journal size that was increased from 2.3 in (58.4 mm) to 2.45 in (62.2 mm).
Also called the GM small corporate pattern and the S10 pattern. This pattern has a distinctive odd-sided hexagonal shape. Rear wheel drive applications have the starter mounted on the right side of the block (when viewed from the flywheel) and on the opposite side of the block compared to front wheel drive installations.
The casting is usually a fine-grained casting with an especially fine-grained outer diameter, due to the rapid cooling at the surface of the mold. Lighter impurities and inclusions move towards the inside diameter and can be machined away following the casting. Casting machines may be either horizontal or vertical-axis. [1]
Evaporative-pattern casting is a type of casting process that uses a pattern made from a material that will evaporate when the molten metal is poured into the molding cavity. The most common evaporative-pattern material used is polystyrene foam. [1] The two major evaporative-pattern casting processes are: [1] Lost-foam casting; Full-mold casting
De Dion-Bouton engine with monobloc cylinder heads, but cylinders separate from crankcase c. 1905 [1]. A monobloc or en bloc engine is an internal-combustion piston engine some of whose major components (such as cylinder head, cylinder block, or crankcase) are formed, usually by casting, as a single integral unit, rather than being assembled later.
Centrifugal casting (industrial) Continuous casting; Die casting; Evaporative-pattern casting. Full-mold casting; Lost-foam casting; Investment casting (Lost-wax casting) Countergravity casting [1] Lost-foam casting; Low pressure die casting; Permanent mold casting; Plastic mold casting; Resin casting; Sand casting; Shell molding; Slush casting ...
The core is normally a disposable item that is destroyed to get it out of the piece. [1] They are most commonly used in sand casting, but are also used in die casting and injection moulding. For example, cores define multiple passages inside cast engine blocks. One model of GM V-8 engine requires 5 dry-sand cores for every casting. [1]
A bronze casting showing the sprue and risers. A riser, also known as a feeder, [1] is a reservoir built into a metal casting mold to prevent cavities due to shrinkage.Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.