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Powder coated bicycle frames and parts. The powder coating process was invented around 1945 by Daniel Gustin and received US Patent 2538562 in 1945. [4] This process coats an object electrostatically and then cures it with heat, creating a finish harder and tougher than conventional paint.
Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
Abradable Powder Coatings safely reduce operating clearances and friction to improve the efficiency of compressors, pumps, engines, blowers, etc. A Tier 1 automotive supplier reports increased volumetric efficiencies and enhanced sealing on supercharger rotor sets through the use of a patented abradable powder coating.
Cold spraying is now used to repair machine parts in a matter of minutes. Metal (nickel alloys) particles travel in a blend of nitrogen and helium gas and gradually stack up on the damaged part to recreate the desired surface. A robot controls the movement of the sprayer. The U.S. Army uses the technology to repair a component in Blackhawk ...
The coating penetrates better into pits and crevices. A uniform thick coating is produced, reducing the number of coats required. A very "wet" coating is applied, ensuring good adhesion and flow-out. Most coatings can be sprayed with very little thinner added, thereby reducing drying time and decreasing the release of solvent into the environment.
The molten powder ‘flows’ into the profile and bonds with the steel. The molten powder will become a solid coating, when the ‘gel time’ is over, which usually occurs within few seconds after coating application. The resin part of coating will undergo cross-linking, which is known as “curing” under the hot condition.
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