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The weld can be sized in many different ways such as the length of the weld, the measurements of the legs of the weld, and the spaces between welds. Along with a triangle, there will usually be a size for the weld for example ( 1 ⁄ 8 ”x 3 ⁄ 8 ”) to the left of the triangle.
In mechanical engineering, a fillet (pronounced / ˈ f ɪ l ɪ t /, like "fill it") is a rounding of an interior or exterior corner of a part. An interior or exterior corner, with an angle or type of bevel , is called a " chamfer ".
where Q = heat input (kJ/mm), V = voltage , I = current , and S = welding speed (mm/min). The efficiency is dependent on the welding process used, with gas tungsten arc welding having a value of 0.6, shielded metal arc welding and gas metal arc welding having a value of 0.8, and submerged arc welding 1.0. [1]
The two processes are quite similar, differing most notably in their source of power. Laser beam welding employs a highly focused laser beam, while electron beam welding is done in a vacuum and uses an electron beam. Both have a very high energy density, making deep weld penetration possible and minimizing the size of the weld area.
Pipes and tubing can be made from rolling and welding together strips, sheets, or plates of material. [4] Flare-groove joints are used for welding metals that, because of their shape, form a convenient groove for welding, such as a pipe against a flat surface. Selection of the right weld joint depends on the thickness and process used.
Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935. The first SAW patent was taken out in 1935. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. [ 1 ]
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
The amount of heat applied to the metal is a function of the welding tip size, the speed of travel, and the welding position. The flame size is determined by the welding tip size. The proper tip size is determined by the metal thickness and the joint design. Welding gas pressures using oxy-acetylene are set in accordance with the manufacturer's ...