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Direct reduced iron (DRI), also called sponge iron, [1] is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas which contains elemental carbon (produced from natural gas or coal) and/or hydrogen. When hydrogen is used as the reducing gas no carbon dioxide is produced.
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
in 1975, NML played a significant role in developing a ‘Direct Reduction Technology’ for producing sponge iron with solid fuel like non-metallurgical coal. This formed the basis of the first commercial sponge iron plant of India. [6] in 1976, installations in service totalled less than 5 Mt; [3]
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...
The Iron and Steel industry in India is among the most important industries within the country. India surpassed Japan as the second largest steel producer in January 2019. [ 1 ] As per worldsteel , India's crude steel production in 2018 was at 106.5 million tonnes (MT), 4.9% increase from 101.5 MT in 2017, which means that India overtook Japan ...
In terms of tonnage, it is the third-largest private steel producer in India and the only private player in India to produce rails. The company manufactures and sells sponge iron, mild steel slabs, rails, mild steel, structural, hot rolled plates, iron ore pellets, and coils. [6]
Steel is made from iron and carbon. Cast iron is a hard, brittle material that is difficult to work, whereas steel is malleable, relatively easily formed and versatile. On its own, iron is not strong, but a low concentration of carbon – less than 1 percent, depending on the kind of steel – gives steel strength and other important properties.
Visvesvaraya Iron and Steel Plant (VISL), a unit of Steel Authority of India Limited, is a plant involved in the production of alloy steels and pig iron. It is located in the city of Bhadravathi, India. [1] It was started as the Mysore Iron Works on 18 January 1923 by Nalvadi Krishnaraja Wodeyar and his Diwan Sir M Visvesvaraya.