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In the United States, solid aluminum wires made with AA-8000 series aluminum alloy are allowed for 15 A or 20 A branch circuit wiring according to the National Electrical Code. [9] The terminations need to be rated for aluminum wire, which can be problematic. This is particularly a problem with wire to wire connections made with twist-on ...
Heating element performance is often quantified by characterizing the power density of the element. Power density is defined as the output power, P, from a heating element divided by the heated surface area, A, of the element. [5] In mathematical terms it is given as: = /
The nichrome wire is wound around a ceramic core, and the number of spirals per inch vary according to the requested watt density. Potential from an alternating current source, which can either be 2 phase or 3 phase, flows through the coiled nichrome wire, heating up the wire, which in turn, heats the cartridge heater sheath.
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temperatures, up to 1,400 °C (2,550 °F). When used as a heating element, resistance wire is usually wound into coils.
Special wiring rules apply to wet or corrosive locations, [13] and to locations which present an explosion hazard. [14] Wiring materials for use in the United States must generally be made and tested to product standards set by NEMA and Underwriters Laboratories (UL) and must bear approval marks such as those set by UL.
Kanthal FeCrAl alloys consist of mainly iron, chromium (20–30%) and aluminium (4–7.5 %). The first Kanthal FeCrAl alloy was developed by Hans von Kantzow in Hallstahammar, Sweden. The alloys are known for their ability to withstand high temperatures and having intermediate electric resistance. As such, it is frequently used in heating elements.
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Most modern electric heating devices use nichrome wire as the active element; the heating element, depicted on the right, uses nichrome wire supported by ceramic insulators. Alternatively, a heat pump can achieve around 150% – 600% efficiency for heating, or COP 1.5 - 6.0 Coefficient of performance , because it uses electric power only for ...
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