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Penstocks carrying water to the aluminium smelter at Fort William; Ben Nevis is in the background. The hydro scheme has a catchment area of 303 square miles (780 km 2), [2] including the headwaters of the River Spey, the River Spean and River Treig, and the northern flanks of the Grey Corries and Ben Nevis.
A typical smelter contains anywhere from 300 to 720 pots, each of which produces about a ton of aluminium a day, though the largest proposed smelters are up to five times that capacity. Smelting is run as a batch process, with the aluminium deposited at the bottom of the pots and periodically siphoned off.
The Hall–Héroult process is the major industrial process for smelting aluminium.It involves dissolving aluminium oxide (alumina) (obtained most often from bauxite, aluminium's chief ore, through the Bayer process) in molten cryolite and electrolyzing the molten salt bath, typically in a purpose-built cell.
This is a list of primary aluminium smelters in the world. Primary production is the process by which alumina is smelted to pure aluminum. [1] Secondary production is the process of recycling aluminum scrap into aluminum that can be used again. [2]
Copper smelter, Chelyabinsk Oblast, Russia Electrolytic cells at an aluminum smelter in Saint-Jean-de-Maurienne, France Smelting involves more than just melting the metal out of its ore. Most ores are the chemical compound of the metal and other elements, such as oxygen (as an oxide ), sulfur (as a sulfide ), or carbon and oxygen together (as a ...
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
Ural Aluminium Smelter, Kamensk-Uralsky, Sverdlovsk Region 750 United Company of Rusal [14] (United Nations 2000) Russia Pikalevo Alumina Refinery, Leningrad region 268 100% United Company of Rusal [14] (United Nations 2000) Russia
The blast furnace used at the Nyrstar Port Pirie lead smelter differs from most other lead blast furnaces in that it has a double row of tuyeres rather than the single row normally used. [76] The lower shaft of the furnace has a chair shape with the lower part of the shaft being narrower than the upper. [ 76 ]