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Mixing of liquids occurs frequently in process engineering. The nature of liquids to blend determines the equipment used. Single-phase blending tends to involve low-shear, high-flow mixers to cause liquid engulfment, while multi-phase mixing generally requires the use of high-shear, low-flow mixers to create droplets of one liquid in laminar, turbulent or transitional flow regimes, depending ...
A high-shear mixer disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impeller, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed ...
Some products that may require laminar mixing in a high viscosity mixer include putties, chewing gum, and soaps. [1] The end product usually starts at several hundred thousand centipoise and can reach as high as several million centipoise. Typical mixers used for this purpose are of the Double Arm, Double Planetary or Planetary Disperser design.
The choice of the agitator depends on the phase that needs to be mixed (one or several phases): liquids only, liquid and solid, liquid and gas or liquid with solids and gas. Depending on the type of phase and the viscosity of the bulk, the agitator may be called a mixer, kneader, dough mixer, amongst others. Agitators used in liquids can be ...
The largest high-speed mixer known on the market has a tank volume of 2500 litres, which corresponds to a PVC batch size of about 1160 kg and is combined with a horizontal cooler 8600 L. This machine, due to the kind of products was mixed, they have also an introduction of around 500 kg into the cooler mixer, and they can produce around 14 Ton ...
Kneader Reactor. A kneader reactor (or kneading reactor) is a device used for mixing and kneading substances with high viscosity.Many industries, such as the food processing, utilize kneader reactors to produce goods, as for example, polymers or chewing gum.
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