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On automobiles, disc brakes are often located within the wheel A drilled motorcycle brake disc. The development of disc-type brakes began in England in the 1890s. In 1902, the Lanchester Motor Company designed brakes that looked and operated similarly to a modern disc-brake system even though the disc was thin and a cable activated the brake pad. [4]
When the lining is worn out, the backing or rivets will contact the rotors or drums during braking, often causing damage requiring re-machining or replacement of the drums or rotors. An annoying squeal caused by the warning tang is designed as a typical audible alert that the pads need to be replaced; some vehicles may also have electrical ...
Two rotors illustrating the geometric significance of rotor solidity ratio. The rotor on the right has a larger solidity ratio due to the blades covering a larger fraction of the net rotor disk area. A crude idea of what a rotor or propeller geometry looks like can be obtained from the rotor solidity ratio.
Brake pads should be checked at least every 5,000 miles for excessive or uneven wear. Although brake pad wear is unique to each vehicle, it is generally recommended that brake pads be replaced every 50,000 miles, [6] while brake discs (or rotors) typically last longer, needing replacement every 70,000 miles.
Larger rotors can be used to increase braking force, but this also increases weight and inertia. To overcome this brake manufacturers developed calipers four, six and even eight pistons. [14] Increasing the number of pistons increases the swept piston area, allowing for longer, narrower brake pads and smaller discs.
The solid core of the rotor is built with stacks of electrical steel laminations. The figure shows one of many lamination sets used. The rotor lamination has a larger number of slots than its corresponding stator lamination, and the number of rotor slots should be a non-integer multiple of the number of stator slots to prevent magnetic ...
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