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Tube beading is a metal forming process that forms a bead on the end of a tube. Tube beads can be used to help hold a hose on the end of a tube or to strengthen the end of the tube. [ 1 ] There are two forming processes: internal roll forming and ram forming .
Tube sinking, also known as free tube drawing, reduces the diameter of the tube without a mandrel inside the tube. The inner diameter is determined by the inner and outer diameter of the stock tube, the outer diameter of the final product, the length of the die landing, the amount of back tension, and the friction between the tube and the die. [3]
The tool used to flare tubing consists of a die that grips the tube, and either a mandrel or rolling cone is forced into the end of the tube to form the flare by cold working. The most common flare fitting standards in use today are the 45° SAE flare [ 2 ] [ 3 ] ,the 37° JIC flare, and the 37° AN flare.
Rotary draw benders are the most popular machines for use in bending tube, pipe and solids for applications like: handrails, frames, motor vehicle roll cages, handles, lines and much more. Rotary draw benders create aesthetically pleasing bends when the right tooling is matched to the application.
In wiping, the longest end of the sheet is clamped, then the tool moves up and down, bending the sheet around the bend profile. Though faster than folding, wiping has a higher risk of producing scratches or otherwise damaging the sheet, because the tool is moving over the sheet surface. The risk increases if sharp angles are being produced. [2]
In tube hydroforming pressure is applied to the inside of a tube that is held by dies with the desired cross sections and forms. When the dies are closed, the tube ends are sealed by axial punches and the tube is filled with hydraulic fluid. The internal pressure can go up to a few thousand bars and it causes the tube to calibrate against the dies.