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Rubber pad forming process, 1: bottom of the press. 2: lower die. 3: sheet metal. 4: rubber pad. 5: top of the press. Rubber pad forming (RPF) is a metalworking process where sheet metal is pressed between a die and a rubber block, made of polyurethane. Under pressure, the rubber and sheet metal are driven into the die and conform to its shape ...
Poured rubber surfacing: This is a seamless rubber surface composed of two layers that is poured in place (PIP). The first layer, or "wear layer", is typically 3 ⁄ 8 inch (9.5 mm) thick and made of EPDM or TPV granules. The second layer, or "cushion layer", is 1–5 inches (25–127 mm) thick and made of crumb rubber or recycled rubber tires.
The particles are sized and classified based on various criteria including color (black only or black and white). The granulate is sized by passing through a screen, the size based on a dimension (1/4 inch) or mesh (holes per inch : 10, 20, etc.). Crumb rubber is often used in artificial turf as cushioning.
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Rubber mulch typically consists of waste tire bits or nuggets of synthetic rubber obtained from tires that have been shredded or ground up whole, with their steel bands removed. This process can involve the use of various types of tires, including those from passenger vehicles, large trucks , and trailers .
The pyrolysis method for recycling used tires is a technique which heats whole or shredded tires in a reactor vessel containing an oxygen-free atmosphere. In the reactor, the rubber is softened after which the rubber polymers break down into smaller molecules. These smaller molecules eventually vaporize and exit from the reactor.