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Chromate conversion coating or alodine coating is a type of conversion coating used to passivate steel, aluminium, zinc, cadmium, copper, silver, titanium, magnesium, and tin alloys. [1]: p.1265 [2] The coating serves as a corrosion inhibitor, as a primer to improve the adherence of paints and adhesives, [2] as a decorative finish, or to ...
A conversion coating is a chemical or electro-chemical treatment applied to manufactured parts that superficially converts the material into a thin adhering coating of an insoluble compound. These coatings are commonly applied to protect the part against corrosion , to improve the adherence of other coatings, for lubrication , or for aesthetic ...
In conversion coating chromate reacts with these metals to prevent corrosion, retain electrical conductivity, and provide a finish for the appearance of the final alloy products. [3] This process is commonly used on hardware and tool items. Chromate species take on their distinctive yellow color when coated.
Zinc chromate, Zn Cr O 4, is a chemical compound, a salt containing the chromate anion, appearing as odorless yellow powder or yellow-green crystals, but, when used for coatings, pigments are often added. [2] [3] [4] It is used industrially in chromate conversion coatings, having been developed by the Ford Motor Company in the 1920s. [5]
Aluminium chromate conversion coatings are amorphous in structure with a gel-like composition hydrated with water. [18] Chromate conversion is a common way of passivating not only aluminium, but also zinc, cadmium, copper, silver, magnesium, and tin alloys. Anodizing is an electrolytic process that forms a thicker oxide layer.
Chrome yellow pigments are usually encapsulated by coating with transparent oxides that protect the pigment from environmental factors that would diminish their colorant properties. [ 2 ] Related lead sulfochromate pigments are produced by the replacement of some chromate by sulfate, resulting in a mixed lead-chromate-sulfate compositions Pb ...
The process steps can typically involve chromate conversion coating the entire component, followed by a masking of the surface in areas where the chromate coating must remain intact. Beyond that, the chromate coating is then dissolved in unmasked areas. The component can then be anodized, with anodizing taking to the unmasked areas.
Hexavalent chromium plating solution is used for both decorative and hard plating, as well as bright dipping of copper alloys, chromic acid anodizing, and chromate conversion coating. [2] A typical hexavalent chromium plating process is: Activation bath; Chromium bath; Rinse; Second rinse