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Splice site of a copper wire. Cable sleeve (lead sleeve) for connecting paper-insulated wires Insulating sleeves. The splicing of copper wires happens in the following steps: The cores are laid one above the other at the junction. The core insulation is removed. The wires are wrapped two to three times around each other .
Crimp tool for 0.14 mm 2 to 10 mm 2 (26–8 AWG) insulated and non-insulated ferrules. Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. [1] [2] Crimping tools are used to create crimps.
The 1915 textbook Practical Electric Wiring describes the construction of the Western Union splice; short tie and long tie. The short tie splice has it being formed after stripping the insulation from a pair of wires for several inches, each, crossing the wires left over right as shown in figure part A; then, a hooked cross (figure part B) is formed holding the crossing point of the two wires ...
In that case, the wire is not tri-rated. According to UL 758, the maximum operating temperature of tri-rated cable is 105 °C. British Standard BS 6231 requires only a maximum operating temperature of 90 °C for continuous use. UL and CSA give tri-rated cable a voltage rating of 600 V, while it is rated at 1000 V in the BS 6231 standard.
The splice of the copper pigtail to the existing aluminum wire can be accomplished with special crimp connectors, special miniature lug-type connectors, or approved twist-on connectors (with special installation procedures). Pig-tailing generally saves time and money, and is possible as long as the wiring itself is not damaged.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
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