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The salt spray test (or salt fog test) is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.Usually, the materials to be tested are metallic (although stone, ceramics, and polymers may also be tested) and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
• A salt spray ‘pollution’ phase. This may be similar to the traditional salt spray test although in some cases direct impingement by the salt solution on the test specimens, or even complete immersion in salt water, is required. However, this ‘pollution’ phase is generally shorter in duration than a traditional salt spray test.
Salt concentration by weight is about 3.5% in sea water. With spray from waves and by other means, salt gets into the air as an aerosol, and eventually as a dust-like particle. This salt dust can be found everywhere near the coast. Salt is hygroscopic, and this property makes it harmful to coatings.
Spraying. The coating material is applied to the parts' surface using a spray gun. This can be done manually or in a fully automated spraying facility (this process is used for larger or unwieldy parts, also termed rack parts, as they are brought into the coating process on a rack). Dip-spinning. The parts get loaded into a basket.
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Field immersion comparison chart ASTM B117 Salt Spray Test. The chart on the right shows a comparison of corrosion resistance against other surface treatments, based on field immersion tests. Test conditions for the immersion test are full immersion in 3% sodium chloride plus 3 g /L of hydrogen peroxide for 24 hours. [citation needed]
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