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A manual deburring tool. There are many deburring processes, but the most common are mass-finishing, spindle finishing, media blasting, sanding, grinding, wire brushing, abrasive flow machining, electrochemical deburring, electropolishing, thermal energy method, machining, water jet deburring, and manual deburring.
Deburring: Radiusing, burr removal, edge breaking Finishing : Surface roughness , removal of micro burrs , cosmetic finishes, polishing Stock removal : High stock removal , cleaning (e.g. of corrosion), eliminating mill or tool marks, dimensioning
Burnishing also occurs to some extent in machining processes. In turning, burnishing occurs if the cutting tool is not sharp, if a large negative rake angle is used, if a very small depth of cut is used, or if the workpiece material is gummy. As a cutting tool wears, it becomes more blunt and the burnishing effect becomes more pronounced.
It is especially useful for working softer metals such as aluminum, copper, and mild steel. Another name for it is "maintenance reamer", referring to its use in the miscellaneous deburring and enlarging tasks often found in MRO work. A similar tool can be seen on select Swiss Army knives, such as the electrician model, to be used on conduit.
Compounds are added to mass finishing processes to assist in deburring, burnishing, cutting, cleaning, descaling, and inhibiting corrosion. They may be liquids or dry powders. They are usually broken up into four types: deburring and finishing, burnishing, cleaning, and water stabilizing. [2] Deburring and finishing
Abrasive flow machining (AFM), also known as abrasive flow deburring [1] or extrude honing, [2] is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a workpiece. [1] [3] [2] This fluid is typically very viscous, having the consistency of putty, [2] [3] or dough. [1]