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A bale has an essential role from the farm to the factory. The cotton yield is calculated in terms of the number of bales. [2] Bale is a standard packaging method for cotton to avoid various hassles in handling, packing, and transportation. The bales also protect the lint from foreign contamination and make them readily identifiable. [3]
A Claas large round baler Baling hay. A baler or hay baler is a piece of farm machinery used to compress a cut and raked crop (such as hay, cotton, flax straw, salt marsh hay, or silage) into compact bales that are easy to handle, transport, and store.
The module builder creates a compact "brick" of seed-cotton, weighing approximately 21,000 pounds or 9.5 tonnes (16 un-ginned bales), which can be stored in the field or in the "gin yard" until it is ginned. Each ginned bale weighs roughly 480 pounds (220 kg). An industry-exclusive on-board round module builder was offered by John Deere in 2007 ...
Cotton classing is the measurement and classification of cotton by its specific physical attributes. This information is attached to individual bales, thus clarifying their value and helping producers market them. For cotton buyers, i.e. the spinning mills, this precise information about the cotton fiber enables them to achieve consistent yarn ...
Cotton Bale Size Cotton lint is usually measured in bales , although there is no standard and the bale size may vary country to country. For example, in the United States it measures approximately 0.48 cubic metres (17 cu ft) and weighs 226.8 kg (500 lb). [ 3 ]
Cotton is shipped to mills in large 500-pound bales. When the cotton comes out of a bale, it is all packed together and still contains vegetable matter. The bale is broken open using a machine with large spikes, called an opener. To fluff up the cotton and remove the vegetable matter, the cotton is sent through a picker or a similar machine.
The Progress of Cotton. Barfoot's series of coloured lithographs of 1840 depicting the cotton manufacturing process. Spinning the Web, Manchester Libraries: Darton. p. 12; Miller, Ian; Wild, Chris (2007). A & G Murray and the Cotton Mills of Ancoats. Lancaster: Oxford Archaeology North. ISBN 978-0-904220-46-9.
The bale press then compresses the cotton into bales for storage and shipping. Modern gins can process up to 15 tonnes (33,000 lb) of cotton per hour. [42] Modern cotton gins create a substantial amount of cotton gin residue (CGR) consisting of sticks, leaves, dirt, immature bolls, and cottonseed.