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A gypsum block is made of gypsum plaster and water. The manufacturing process [1] is automated at production plants where raw gypsum (CaSO 4 ·2H 2 O) is ground and dried, then heated to remove three-quarters of the bound water and thus transformed into calcium sulfate hemihydrate (CaSO 4 ·½H 2 O), also known as gypsum plaster, stucco, calcined gypsum or plaster of Paris.
Modern stucco is used as an exterior cement plaster wall covering. It is usually a mix of sand, Portland cement, lime and water, but may also consist of a proprietary mix of additives including fibers and synthetic acrylics that add strength and flexibility. Modern synthetic stucco can be applied as one base layer and a finish layer, which is ...
A further benefit is that nails can be driven through the cement into the subfloor without it chipping. [8] The cost of gypsum concrete is comparable to regular concrete, ranging from $1.75 per square foot to $6.00 per square foot. [12] Regular concrete ranges from $2.50 to $4.50 per square foot. [13]
Cement render or cement plaster is the application of a mortar mix of sand and cement, (optionally lime) and water to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall. [1]
Roughcast or pebbledash is a coarse plaster surface used on outside walls that consists of lime and sometimes cement mixed with sand, small gravel and often pebbles or shells. [1] The materials are mixed into a slurry and are then thrown at the working surface with a trowel or scoop.
After drying, the surface is then scraped to remove loose grains of sand before plastering. If the walls are concrete, a splash coat is needed to ensure bonding. A splash coat is a very wet mix of two parts cement to one part sand that is "splashed" on the wall using the plasterers brush until the wall is covered.