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Early swords were made of copper [citation needed], which bends easily. Bronze swords were stronger; by varying the amount of tin in the alloy, a smith could make various parts of the sword harder or tougher to suit the demands of combat service. The Roman gladius was an early example of swords forged from blooms of steel.
The steel used in sword production is known as tamahagane (玉鋼:たまはがね), or "jewel steel" (tama – ball or jewel, hagane – steel). Tamahagane is produced from iron sand, a source of iron ore, and mainly used to make samurai swords, such as the katana, and some tools. Diagram of a tatara and bellows
This sword was custom-made in Japan to suit the weight and size of the student. The blade is made of aluminum alloy and lacks a sharp edge for safety reasons. Between 1945 and 1953, sword manufacture and sword-related martial arts were banned in Japan. Many swords were confiscated and destroyed, and swordsmiths were not able to make a living.
The Pattern-Welded Blade: Artistry In Iron (Illustrated ed.). Paladin Press. ISBN 9781581605440. Lang, Janet. The Rise and Fall of Pattern Welding: An Investigation Into the Construction of Pre-medieval Sword Blades. University of Reading. School of Human and Environmental Sciences. Maryon, Herbert (1948). "A Sword of the Nydam Type from Ely ...
A 13th century sword by Masatsune with a straight-edge hamon A 13th century sword by Nagamitsu, with a notare midare hamon that is wavy along the blade but straight approaching the tip. A 14th century sword by Kunimitsu 14th century sword by Masamune, with a wavy hamon. China was the first country to produce iron in Asia, around 1200 BC.
Anglo-Saxon seaxes were commonly constructed using pattern-welding, even in late Anglo-Saxon England when this practice had become uncommon for swords. [55] The blades were sometimes decorated with incised lines or metal inlays, [ 56 ] and a number of examples contain inscriptions bearing the name of the owner or maker. [ 57 ]
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A legend tells of a test where Muramasa challenged his master, Masamune, to see who could make a finer sword. They both worked tirelessly, and when both swords were finished, they decided to test the results. The contest was for each to suspend the blades in a small creek with the cutting edge facing against the current.