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The R8 system is commonly used with collets ranging in size from 1 ⁄ 8 ″ to 3 ⁄ 4 ″ in diameter or tool holders with the same or slightly larger diameters. The collets or tool holders are placed directly into the spindle and the drawbar is tightened into the top of the collet or tool holder from above the spindle.
But if even more tools are required, then an ATC is needed. The tools are stored in a magazine. This allows the machine to work with a large number of tools without operator intervention. The main parts of an automatic tool changer are the base, the gripper arm, the tool holder, the support arm, and the tool magazines. [2]
Several machine collets (top and centre) and a dismantled pin chuck (below). Generally, a collet chuck, [3] considered as a unit, consists of a tapered receiving sleeve (sometimes integral with the machine spindle), the collet proper (usually made of spring steel) which is inserted into the receiving sleeve, and (often) a cap that screws over the collet, clamping it via another taper.
It consists of a length of tube of around 4 mm to 6 mm in diameter, often made of coiled steel springs, with a push-button on one end.Three metal wires protrude from the other end, each sprung to bend outwards, away from the tube's axis, but with their tips bent inwards to form teeth.
The supporting tool holder can then be made from a tougher steel, which besides being cheaper is also usually better suited to the task, being less brittle than the cutting-edge materials. The tool holders may also be designed to introduce additional properties to the cutting action, such as: angular approach – direction of tool travel
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