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Aqueous parts cleaning industrial washer. Parts cleaning is a step in various industrial processes, either as preparation for surface finishing or to safeguard delicate components. One such process, electroplating, is particularly sensitive to part cleanliness, as even thin layers of oil can hinder coating adhesion.
Ultrasonic cleaning is a process that uses ultrasound (usually from 20 to 40 kHz) to agitate a fluid, with a cleaning effect. Ultrasonic cleaners come in a variety of sizes, from small desktop units with an internal volume of less than 0.5 litres (0.13 US gal), to large industrial units with volumes approaching 1,000 litres (260 US gal).
Parts washers were originally developed for use in automotive transmission and engine repair shops as a way to improve the function of simple soak tanks.Soak tanks are vats filled with a mixture of water and detergent, which take hours to "soften" the built-up road grime, fluids, tars and oils enough to be manually rinsed off prior to disassembly and repair.
Sonochemistry can be performed by using a bath (usually used for ultrasonic cleaning) or with a high power probe, called an ultrasonic horn, which funnels and couples a piezoelectric element's energy into the water, concentrated at one (typically small) point.
Sonication machines for record cleaning at Swiss National Sound Archives. Sonication is the mechanism used in ultrasonic cleaning—loosening particles adhering to surfaces. In addition to laboratory science applications, sonicating baths have applications including cleaning objects such as spectacles and jewelry.
It is a type of acoustic cleaning related to ultrasonic cleaning. Similar to ultrasonic cleaning , megasonic cleaning uses a transducer that sits on top of a piezoelectric substrate. [ 1 ] The transducer creates acoustic waves at a higher frequency (typically 0.8–2 MHz ) than ultrasonic cleaning (20-200 kHz ).