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  2. Cope and drag - Wikipedia

    en.wikipedia.org/wiki/Cope_and_drag

    The pattern is lifted from the sand, leaving a molding cavity. A passageway for metal to enter the mold, called a "gate", is then cut from the sprue hole to the void left by the pattern, and a runner is cut from the sand to allow metal to flow into the riser. The flask is then put back together, and metal can be poured into the mold.

  3. Aluminium alloy inclusions - Wikipedia

    en.wikipedia.org/wiki/Aluminium_alloy_inclusions

    The following inclusion types can also be found in aluminium alloys: alumina needles (Al 2 O 3), nitrides (AlN), iron oxides (FeO), manganese oxides (MnO), fluorides (Na 3 AlF 6, NaF, CaF 2, …), aluminium borides (AlB 2, AlB 12), borocarbides (Al 4 C 4 B). Bone ash (Ca 3 (PO 4) 2) sometimes added to patch cracks in the trough can be found as ...

  4. Release agent - Wikipedia

    en.wikipedia.org/wiki/Release_agent

    A release agent (also mold release agent, release coating, or mold release coating) is a chemical used to prevent other materials from bonding to surfaces. Release agents aid in processes involving mold release, die-cast release, plastic release, adhesive release, and tire and web release. [ 1 ]

  5. Rotational molding - Wikipedia

    en.wikipedia.org/wiki/Rotational_molding

    Molds are typically manufactured from stainless steel or aluminum. Aluminum molds are usually much thicker than equivalent steel molds, as it is a softer metal. This thickness does not much affect cycle times because aluminum's thermal conductivity is many times greater than steel's.

  6. Pattern (casting) - Wikipedia

    en.wikipedia.org/wiki/Pattern_(casting)

    Cores to accommodate holes can be seen in the bottom half of the mould, which is called the drag. The top half of the mould is called the cope. In casting, a pattern is a replica of the object to be cast, used to form the sand mould cavity into which molten metal is poured during the casting process. Once the pattern has been used to form the ...

  7. Plaster mold casting - Wikipedia

    en.wikipedia.org/wiki/Plaster_mold_casting

    Like sand casting, plaster mold casting is an expendable mold process, however it can only be used with non-ferrous materials. It is used for castings as small as 30 g (1 oz) to as large as 7–10 kg (15–22 lb). Generally, the form takes less than a week to prepare. Production rates of 1–10 units/hr can be achieved with plaster molds. [1] [2]

  8. Foundry - Wikipedia

    en.wikipedia.org/wiki/Foundry

    Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries ...

  9. Shell molding - Wikipedia

    en.wikipedia.org/wiki/Shell_molding

    Setup and production of shell mold patterns takes weeks, after which an output of 5–50 pieces/hr-mold is attainable. [7] Common materials include cast iron, aluminum and copper alloys. [1] Aluminum and magnesium products average about 13.5 kg (30 lb) as a normal limit, but it is possible to cast items in the 45–90 kg (100–200 lb) range.