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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Aluminium oxynitride (marketed under the name ALON by Surmet Corporation [3]) is a transparent ceramic composed of aluminium, oxygen and nitrogen.Aluminium oxynitride is optically transparent (≥80% for 2 mm thickness) in the near-ultraviolet, visible, and mid-wave-infrared regions of the electromagnetic spectrum.
1. Pre-cleaning: The test surface is cleaned to remove any dirt, paint, oil, grease or any loose scale that could either keep penetrant out of a defect or cause irrelevant or false indications. Cleaning methods may include solvents, alkaline cleaning steps, vapour degreasing, or media blasting. The end goal of this step is a clean surface where ...
The equipment used in the spot welding process consists of tool holders and electrodes. The tool holders function as a mechanism to hold the electrodes firmly in place and also support optional water hoses that cool the electrodes during welding. Tool holding methods include a paddle-type, light duty, universal, and regular offset.
A benefit of ultrasonic welding is that there is no drying time as with conventional adhesives or solvents, so the workpieces do not need to remain in a fixture for longer than it takes for the weld to cool. The welding can easily be automated, making clean and precise joints; the site of the weld is very clean and rarely requires any touch-up ...
In such cases, a weld backing tape can be used. This is a layer of glass fibre band in the centre of a width of adhesive aluminium foil that is placed over the rear of the weld joint. Welds made onto weld backing tape can be carried out faster than normal and the weld bead is cast flat onto the glass fibre leaving an acceptable weld profile behind.
Pipes and tubing can be made from rolling and welding together strips, sheets, or plates of material. [4] Flare-groove joints are used for welding metals that, because of their shape, form a convenient groove for welding, such as a pipe against a flat surface. Selection of the right weld joint depends on the thickness and process used.
J-B Weld is a two-part epoxy adhesive (or filler) that can withstand high-temperature environments. J-B Weld can be used to bond surfaces made from metal, porcelain, ceramic, glass, marble, PVC, ABS, concrete, fiberglass, wood, fabric, or paper. [7] [8] Alcohol should be avoided when cleaning surfaces, as it can degrade the bond. [9]