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Very high cost of service and repair parts compared to other versions of the Power Stroke. Siemens K16 High Pressure Fuel Pump had a problem of self destruction in the 6.4L Power Stroke. When the pump destroyed itself, shrapnel would almost always be sent to all eight injectors, basically rendering them just as useless as the destroyed pump.
All F-450 and F-550 chassis-cab trucks used a solid front axle, and on 4×4 models, the Dana 60 front axle was replaced with a Dana Super 60 for 2005. The leaf springs were also changed to coil springs for 2005. 2008–2010 and 2015–2018 F-450 pickups used Dana S 110 rear axles, while 2011–2014 F-450 pickups used Dana 80 axles. All F-450 ...
The 3-valve cylinder head was first used on the 2002 Ford Fairmont 5.4 L Barra 220 engine in Australia manufactured in Windsor, Ontario, Canada. [55] The 3-valve 5.4 L was introduced to the North American market in the redesigned 2004 Ford F-150. Vehicles equipped with the 24-valve SOHC VCT 5.4 L include the following: