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The blow molding process. Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding.
Rotary wheel blow molding systems are used for the high-output production of a wide variety of plastic extrusion blow molded articles. Containers may be produced from small, single serve bottles to large containers up to 20-30 liters in volume - but wheel machines are often sized for the volume and dimensional demands of a specific container, and are typically dedicated to a narrow range of ...
Use of simulation in the design phase can help to reduce problems with the physical mould and therefore reduce time to market, reduce the use of material and energy, prevent surface defects such as sink and flow marks, and reduce the time taken to inject, cool and eject the part, improving the injection moulding machine's output rate. [7] [8]
After the inception of the polymer injection molding process in the 1870s, plastic-forming machines were rapidly developed up until the 1930s. With the gradual commercialization of plastic molding equipment, injection molding and extrusion molding became the most common industrialized processes.
Filter for nozzle with a plastic toy next to it. Injection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products available today.
Blow molding is a manufacturing process for forming and joining hollow plastic or glass parts. A manufacturer who makes molds is called a moldmaker . A release agent is typically used to make removal of the hardened/set substance from the mold more easily effected.
These machines vary in size between small to medium compared to other rotational machines. Vertical rotational molding machines are energy-efficient, owing to the compactness of their heating and cooling chambers. These machines have the same (or similar) capabilities as the horizontal carousel multi-arm machines, but take up much less space. [8]
The BFS process functions similarly to conventional extrusion blow molding, and takes place within a BFS machine. [6] First, a plastic polymer resin is heated to >160 °C and compressed to 35 MPa, [11] [15] allowing it to be extruded in tubular form, [1] and be taken over by an open two-part [16] mold to form the container. Then, the mold ...