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US patent 4,444,925 lists the components of Gyp-Crete as atmospheric calcined gypsum, sand, water, and small amounts of various additives.Additives listed include polyvinyl alcohol, an extender such as sodium citrate or fly ash, a surfactant such as Colloid defoamer 1513 DD made by Colloids, Inc., and a fluidizer based on sodium or potassium derivatives of naphthalene sulfonate formaldehyde ...
Cast Earth is a proprietary natural building material developed since the mid-1990s by Harris Lowenhaupt and Michael Frerking [1] based on the earlier Turkish Alker, which is a concrete-like composite with soil of a suitable composition as its bulk component stabilized with about 15% calcined gypsum (plaster of Paris) instead of Portland cement.
Calcination is thermal treatment of a solid chemical compound (e.g. mixed carbonate ores) whereby the compound is raised to high temperature without melting under restricted supply of ambient oxygen (i.e. gaseous O 2 fraction of air), generally for the purpose of removing impurities or volatile substances and/or to incur thermal decomposition.
Calcined gypsum is an alternative material in industrial plasters and mortars. Cement, cement kiln dust, fly ash, and lime kiln dust are potential substitutes for some construction uses of lime. Magnesium hydroxide is a substitute for lime in pH control, and magnesium oxide is a substitute for dolomitic lime as a flux in steelmaking.
Gypsum is a common mineral, with thick and extensive evaporite beds in association with sedimentary rocks. Deposits are known to occur in strata from as far back as the Archaean eon. [16] Gypsum is deposited from lake and sea water, as well as in hot springs, from volcanic vapors, and sulfate solutions in veins.
The construction industry is the number one user of phosphogypsum in 2020, with 10.5 Mt used as concrete set retarder and 3.5 Mt used in drywall. [13] It is also used as a chemical feedstock for producing sulfates , and as a soil conditioner similar to regular gypsum. [ 14 ]