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To allow the construction of hybrid systems, where the 4–20 mA is generated by the controller, but allows the use of pneumatic valves, a range of current to pressure (I to P) converters are available from manufacturers. These are usually local to the control valve and convert 4–20 mA to 3–15 psi (or 0.2–1.0 bar).
The second type of positioner is an analog I/P positioner. Most modern processing units use a 4 to 20 mA DC signal to modulate the control valves. This introduces electronics into the positioner design and requires that the positioner convert the electronic current signal into a pneumatic pressure signal (current-to-pneumatic or I/P).
Solar heat is clean and renewable. This is the most modern system. Increasingly, solar powered water heaters are being used. Their solar thermal collectors are installed outside dwellings, typically on the roof or walls or nearby, and the potable hot water storage tank is typically a pre-existing or new conventional water heater, or a water heater specifically designed for solar thermal.
Transistor electronics enabled wiring to replace pipes, initially with a range of 20 to 100mA at up to 90V for loop powered devices, reducing to 4 to 20mA at 12 to 24V in more modern systems. A transmitter is a device that produces an output signal, often in the form of a 4–20 mA electrical current signal, although many other options using ...
The outer PID controller has a long time constant – all the water in the tank needs to heat up or cool down. The inner loop responds much more quickly. Each controller can be tuned to match the physics of the system it controls – heat transfer and thermal mass of the whole tank or of just the heater – giving better total response. [37] [38]
Example of a continuous flow control loop. Signalling is by industry standard 4-20 mA current loops, and a "smart" valve positioner ensures the control valve operates correctly. The fundamental building block of any industrial control system is the control loop, which controls just one process variable.
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