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In manufacturing, threading is the process of creating a screw thread.More screw threads are produced each year than any other machine element. [1] There are many methods of generating threads, including subtractive methods (many kinds of thread cutting and grinding, as detailed below); deformative or transformative methods (rolling and forming; molding and casting); additive methods (such as ...
There are many threading processes including: cutting threads with a tap or die, thread milling, single-point thread cutting, thread rolling, cold root rolling and forming, and thread grinding. A tap is used to cut a female thread on the inside surface of a pre-drilled hole, while a die cuts a male thread on a preformed cylindrical rod.
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled.
Self-tapping screws can be divided into two classes: [3] those that displace material (especially plastic and thin metal sheets) without removing it, known as "thread-forming" self-tapping screws, and self-tappers with sharp cutting surfaces that remove the material as they are inserted, termed "thread-cutting" self-tapping screws.
Formability is the ability of a given metal workpiece to undergo plastic deformation without being damaged. The plastic deformation capacity of metallic materials, however, is limited to a certain extent, at which point, the material could experience tearing or fracture (breakage).
English: A schematic of how the basic thread forming and rolling processes work. Based on similar drawing from Degarmo, E. Paul; Black, J T.; Kohser, Ronald A. (2003), Materials and Processes in Manufacturing (9th ed.), p. 757, Wiley, ISBN 0-471-65653-4.
Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.
In metalworking, forming is the fashioning of metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. [1] Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed.